YOUR ONE STOP SHOP FOR FABRICATION WELDING FORMING 2D/3D DESIGN CUTTING MACHINING FINISHING SOLUTIONS
YOUR ONE STOP SHOP FOR STEEL FABRICATION ALUMINUM FABRICATION AUTOMOTIVE COATINGS POWDER COATINGS 2D/3D DESIGN WORK VARIOUS MACHINING CNC PLASMA CUTTING JIGS AND FIXTURES
THE ULTIMATE FABRICATION & DESIGN
At Bastian Manufacturing, we strive to provide unmatched service, product durability, and craftsmanship. Whether you need one of our individual capabilities or a complete in-house fabrication solution for a complicated mechanical device, our professionals keep up with cutting edge techniques and processes to help you design and develop solutions that will truly meet the needs of your project.
THE ULTIMATE FABRICATION & DESIGN
At Bastian Manufacturing, we strive to provide unmatched service, product durability, and craftsmanship. Whether you need one of our individual capabilities or a complete in-house fabrication solution for a complicated mechanical device, our professionals keep up with cutting edge techniques and processes to help you design and develop solutions that will truly meet the needs of your project.
OUR CAPABILITIES
OUR CAPABILITIES
2D/3D DESIGN
Our team uses Computer-Aided Design (CAD) software to create, modify, analyze, and optimize fabrication designs. Fusion 360 is our software of choice when it comes to planning out the intricate details that serve as the foundation for the excellent products that we make. We understand that a product is only as good as its design and put in the diligence and planning to create high quality parts that work in the toughest of environments.
2D/3D DESIGN
Our team uses Computer-Aided Design (CAD) software to create, modify, analyze, and optimize fabrication designs. Fusion 360 is our software of choice when it comes to planning out the intricate details that serve as the foundation for the excellent products that we make. We understand that a product is only as good as its design and put in the diligence and planning to create high quality parts that work in the toughest of environments.
WELDING
Our fabricators apply their expertise to pair the right techniques and tools for the job. From TIG welding for the jobs that emphasize precise, clean welds, to MIG welding that suits jobs with higher quantities and tighter deadlines, our fabricators will combine the welds and materials that best suit your design and execute them with surgeon-like precision.
Materials:
- Steel
- Stainless Steel
- Aluminum
WELDING
Our fabricators apply their expertise to pair the right techniques and tools for the job. From TIG welding for the jobs that emphasize precise, clean welds, to MIG welding that suits jobs with higher quantities and tighter deadlines, our fabricators will combine the welds and materials that best suit your design and execute them with surgeon-like precision.
Materials:
- Steel
- Stainless Steel
- Aluminum
CUTTING
Our fabricators use a combination of a plasma cam, cold saw, or band saw for providing precise cuts to create the pieces and shapes for your design. We ensure our cuts are made with a burr-free finish to make sure the designs we bring to life are not only accurate, but also safe to use.
Materials:
- Steel
- Aluminum
CUTTING
Our fabricators use a combination of a plasma cam, cold saw, or band saw for providing precise cuts to create the pieces and shapes for your design. We ensure our cuts are made with a burr-free finish to make sure the designs we bring to life are not only accurate, but also safe to use.
Materials:
- Steel
- Aluminum
MACHINING
Our experienced machinists specialize in the use of lathes and mills that utilize digital read out technology to ensure parts with the tightest tolerance requirements can be easily created and replicated, giving you the exact part dimensions you need regardless of the intricacy of the design or quantity of the order.
Materials:
- Steel
- Aluminum
MACHINING
Our experienced machinists specialize in the use of lathes and mills that utilize digital read out technology to ensure parts with the tightest tolerance requirements can be easily created and replicated, giving you the exact part dimensions you need regardless of the intricacy of the design or quantity of the order.
Materials:
- Steel
- Aluminum
FINISHING SOLUTIONS
One of the last steps, but one of the most important in our processes, is matching a finish to your design and the application it will be used for. Pairing the right finish to each application of your parts and equipment will increase their durability and resilience. Finishing solutions ensure your parts and equipment will hold up in the harshest of conditions and reduce your maintenance and upkeep costs.
Materials:
- Powder Coating
- HLVP Paint Application
FINISHING SOLUTIONS
One of the last steps, but one of the most important in our processes, is matching a finish to your design and the application it will be used for. Pairing the right finish to each application of your parts and equipment will increase their durability and resilience. Finishing solutions ensure your parts and equipment will hold up in the harshest of conditions and reduce your maintenance and upkeep costs.
Solutions:
- Powder Coating
- HLVP Paint Application
CARPENTRY
Our craftsman are great with their hands, period. This means that woodworking is not out of the question when it comes to Bastian Manufacturing’s capabilities. Whether it’s creating something new or repairing and refinishing your old pieces, our attention to detail produces the finest products that will stay in great shape for decades to come.
CARPENTRY
Our craftsman are great with their hands, period. This means that woodworking is not out of the question when it comes to Bastian Manufacturing’s capabilities. Whether it’s creating something new or repairing and refinishing your old pieces, our attention to detail produces the finest products that will stay in great shape for decades to come.
WHAT CAN WE BUILD FOR YOU?
PAST PERFORMANCE
In the last 11 years Bastian Manufacturing has:
- Provided the United States Government with designs and equipment that have performed in the harshest of conditions.
- Designed and built maintenance equipment for the Department of Defense such as:
- Missile Silo Work Stands
- B-52 Surround Work Stands
- T-38 Surround Work Stands
- Consolidated Toolkit Trailers
- B-52 Area 3 Work Stands
- Served as the Prime Contractors on numerous Department of Defense and Forest Service Contracts.
PAST PERFORMACNE
A-10 PAINT AND BLAST STANDS
Description: This stand is made up of 14 individual stands and components and is designed to completely surround the fuselage and tail of an A-10 for the purpose of media blasting and painting.
Features:
- 14′ tall with main deck 8′ off the ground to put workers at the ideal height
- Nearly 200 padded sliders extend from the stand to protect the airplane
- 4 explosion-proof lights fitted under the tail for excellent lighting
- Custom hand rails and webbing to enhance worker safety when working around the tail and wings of the plane
- Get the A-10 stand in the perfect position and keep it there with over 55 lockable wheels
F-16 GUN MAINTENANCE TRAILERS
Description: These trailers are designed for the removal of the gun and magazine from an F-16.
Features:
- Non-skid floor coating to enhance worker safety
- Breaking and towing systems added to make transportation a breeze
- Protective padding added to contact points to project the aircraft from damage
- Custom fabricated cranes with multiple extension and rotation adjustments to easily handle the heavy lifting
In the last 11 years Bastian Manufacturing has:
- Provided the United States Government with designs and equipment that have performed in the harshest of conditions.
- Designed and built maintenance equipment for the Department of Defense such as:
- Missile Silo Work Stands
- B-52 Surround Work Stands
- T-38 Surround Work Stands
- Consolidated Toolkit Trailers
- B-52 Area 3 Work Stands
- Served as the Prime Contractor on numerous Department of Defense and Forest Service Contracts.
A - 10 PAINT AND BLAST STANDS
Description: This stand is made up of 14 individual stands and components and is designed to completely surround the fuselage and tail of an A-10 for the purpose of media blasting and painting.
Features:
- 14′ tall with main deck 8′ off the ground to put workers at the ideal height
- Nearly 200 padded sliders extend from the stand to protect the airplane
- 4 explosion-proof lights fitted under the tail for excellent lighting
- Custom hand rails and webbing to enhance worker safety when working around the tail and wings of the plane
- Get the A-10 stand in the perfect position and keep it there with over 55 lockable wheels
F-16 GUN MAINTENANCE TRAILERS
Description: These trailers are designed for the removal of the gun and magazine from an F-16.
Features:
- Non-skid floor coating to enhance worker safety
- Breaking and towing systems added to make transportation a breeze
- Protective padding added to contact points to project the aircraft from damage
- Custom fabricated cranes with multiple extension and rotation adjustments to easily handle the heavy lifting
C-130 STRIPPER TRAILERS
Description: These trailers are designed to contain all the tools necessary to disassemble a C-130.
Features:
- Ackermann steering system allows trailer to be towed or easily moved by hand
- Steel fabrication design that allows for superior finishing and increased durability
- Beautiful hardwood workspace
- Sliding cabinet for convenient tool access
- Electrical outlet strip for easy charging or power tools
C-130 LANDING GEAR CARTS
Description: There are two different carts for C-130 Landing Gear. The first is for the landing gear parts. The second is for the landing gear doors.
Features:
- Compact design that takes down for easy storage
- Polyurethane layer helps resist scratches and wear
- Primer added to the polyurethane bond for added durability
C-130 STRIPPER TRAILERS
Description: These trailers are designed to contain all the tools necessary to disassemble a C-130.
Features:
- Ackermann steering system allows trailer to be towed or easily moved by hand
- Steel fabrication design that allows for superior finishing and increased durability
- Beautiful hardwood workspace
- Sliding cabinet for convenient tool access
- Electrical outlet strip for easy charging or power tools
C-130 LANDING GEAR CARTS
Description: There are two different carts for C-130 Landing Gear. The first is for the landing gear parts. The second is for the landing gear doors.
Features:
- Compact design that takes down for easy storage
- Polyurethane layer helps resist scratches and wear
- Primer added to the polyurethane bond for added durability
B-52 AREA 3 WORKSTANDS
Description: These stands are designed for working in the internal B-52 equipment bays.
Features:
- Integrated jacks allow stand to be raised or lowered to fit any job
- Vertically adjustable handrails, mid-rails, and toe boards to easily accommodate different airplane configurations
- Adjustable lower stair maintains ideal step distance when the stands jacks are raised
- Adjustable sliders extend the stand’s work surface after it is locked into place
WING LIFTS
Description: These lifts are designed to lift and transport the wings and control surfaces of of C-130s and the wings of F-16s.
Features:
- Radial bearings and tracks provide the stability to confidently lift off-center loads
- Designed for added strength to easily stay in place with more awkward loads
B-52 AREA 3 WORKSTANDS
Description: These stands are designed for working in the internal B-52 equipment bays.
Features:
- Integrated jacks allow stand to be raised or lowered to fit any job
- Vertically adjustable handrails, mid-rails, and toe boards to easily accommodate different airplane configurations
- Adjustable lower stair maintains ideal step distance when the stands jacks are raised
- Adjustable sliders extend the stand’s work surface after it is locked into place
WING LIFTS
Description: These lifts are designed to lift and transport the wings and control surfaces of of C-130s and the wings of F-16s.
Features:
- Radial bearings and tracks provide the stability to confidently lift off-center loads
- Designed for added strength to easily stay in place with more awkward loads